Studying the Effect of Installing New Three Phase Separator on the Stabilization of Degassing Station
DOI:
https://doi.org/10.52716/jprs.v12i1.595الكلمات المفتاحية:
Aspen Hysys, true vapor pressure, crude oil stabilization, three phase separator.الملخص
The current work, studied the effect of replacing the existing two phase separator by three phase vessel on the off- specification quality for the produced oil. The true vapor pressure is set as the main criteria for the quality of product for an existing plant by using Aspen Hysys V9. To guarantee the process simulation is represent the real plant under operations, a comparative study was conducted between the simulation results and the plant data where it was a closely match with actual data to indicate that the simulation is a powerful tool, and it can be used for predicting the actual results. The existing plant operates with base sediment and water ratio no more than 15% while the studies expect to increase this ratio to 60% in future, for that this work is carried out by using Aspen Hysys V9.0 software to study the manipulating of different operating parameters such as dry oil flow rate, base sediments and water ratio, inlet temperature and the pressure of three phase vessel on the quality of product in term of TVP off-specification. By changing the different operating conditions, it has been found that the value of the true vapor pressure for the produced crude oil is less than 14 Psia/ 96.53 kPa. The obtained results conclude that the replacing of two phase separator by three phase vessel has no significant impacts on the true vapor pressure for the produced crude oil. The operating pressure for the three phase separator is revised and calculated where it is increased from 1176.8 kPa to 1330 kPa.
المراجع
A. Satter and G. Iqbal, "Phase behavior of hydrocarbon fluids in reservoirs", Reservoir Engineering, pp. 107-115, 2016. Available: 10.1016/b978-0-12-800219-3.00005-x
Speight, "Reservoir Fluids", Introduction to Enhanced Recovery Methods for Heavy Oil and Tar Sands, pp. 123-175, 2016. Available: 10.1016/b978-0-12-849906-1.00004-7
T. Ahmed, "Oil Recovery Mechanisms and The Material Balance Equation", Reservoir Engineering Handbook, pp. 751-818, 2019. Available: 10.1016/b978-0-12-813649-2.00011-6
J. Sheng, "Water injection", Enhanced Oil Recovery in Shale and Tight Reservoirs, pp. 151-171, 2020. Available: 10.1016/b978-0-12-815905-7.00007-4
E. Epelle and D. Gerogiorgis, "A Multiperiod Optimisation Approach to Enhance Oil Field Productivity during Secondary Petroleum Production", Computer Aided Chemical Engineering, pp. 1651-1656, 2019. Available: 10.1016/b978-0-12-818634-3.50276-9
S. Zendehboudi and A. Bahadori, "Production Methods in Shale Oil Reservoirs", Shale Oil and Gas Handbook, pp. 285-319, 2017. Available: 10.1016/b978-0-12-802100-2.00008-3
M. Stewart, "Safety Systems", Surface Production Operations, pp. 559-634, 2014. Available: 10.1016/b978-0-12-382207-9.00011-1
H. Al-Ali, "Process simulation for crude oil stabilization by using Aspen Hysys", Upstream Oil and Gas Technology, vol. 7, p. 100039, 2021. Available: 10.1016/j.upstre.2021.100039.
A. Olugbenga, N. Al-Mhanna, M. Yahya, E. Afolabi and M. Ola, "Validation of the Molar Flow Rates of Oil and Gas in Three-Phase Separators Using Aspen Hysys", Processes, vol. 9, no. 2, p. 327, 2021. Available: 10.3390/pr9020327.
A. Alabdulkarem and N. Rahmanian, "Steam consumption minimization using genetic algorithm optimization method: an industrial case study", Energy Sources, Part A: Recovery, Utilization, and Environmental Effects, pp. 1-15, 2020. Available: 10.1080/15567036.2020.1761908.
N. Rahmanian, D. Aqar, M. Bin Dainure and I. Mujtaba, "Process simulation and assessment of crude oil stabilization unit", Asia-Pacific Journal of Chemical Engineering, vol. 13, no. 4, p. e2219, 2018. Available: 10.1002/apj.2219.
N. Rahmanian, L. Bt Jusoh, M. Homayoonfard, K. Nasrifar and M. Moshfeghian, "Simulation and optimization of a condensate stabilisation process", Journal of Natural Gas Science and Engineering, vol. 32, pp. 453-464, 2016. Available: 10.1016/j.jngse.2016.04.028.
I. Kim, S. Dan, H. Kim, H. Rim, J. Lee and E. Yoon, "Simulation-Based Optimization of Multistage Separation Process in Offshore Oil and Gas Production Facilities", Industrial & Engineering Chemistry Research, vol. 53, no. 21, pp. 8810-8820, 2014. Available: 10.1021/ie500403a.
T. Al-Zahrani, M. Soliman, S. Salu, N. Ansari, K. Al-Shuhail and M. Al-Otaibi, "Maximizing Crude Yield of Surface Production Facilities/GOSPs by Process Optimization", Day 3 Wed, January 15, 2020, 2020. Available: 10.2523/iptc-19586-ms.
M. Soliman, S. Salu, T. Al-Zahrani and N. Ansari, "Innovative Integrated and Compact Gas Oil Separation Plant for Upstream Surface Facilities", Day 1 Mon, May 04, 2020, 2020. Available: 10.4043/30542-ms.
E. Okafor and C. Kalagbor, "Crude Oil and Associated Production Optimization: A Case Study of X Field in Nigeria's Niger Delta Region", Day 3 Wed, August 02, 2017, 2017. Available: 10.2118/189117-ms.
H. Gaidhani and M. Hollaar, "Brownfield - Debottlenecking To Safely Extend the Operational Capacities of Existing Facilities", All Days, 2013. Available: 10.4043/24337-ms.
B. Al-Dossary, M. AL-Naser, A. Al-Dogail, R. Gajbhiye, A. Al-Qathmi and M. Mahmoud, "Decision Support System for Optimizing GOSP Operation", Day 3 Wed, January 15, 2020, 2020. Available: 10.2523/iptc-20021-abstract.
H. Ali, "Process Simulation for Crude Oil Stabilization by Using Aspen Hysys", Journal of Engineering Research and Reports, pp. 14-28, 2020. Available: 10.9734/jerr/2020/v16i417174.
M. Mesbah and A. Bahadori, "Equations of State", Fluid Phase Behavior for Conventional and Unconventional Oil and Gas Reservoirs, pp. 65-116, 2017. Available: 10.1016/b978-0-12-803437-8.00002-6.
D. Peng and D. Robinson, "A New Two-Constant Equation of State", Industrial & Engineering Chemistry Fundamentals, vol. 15, no. 1, pp. 59-64, 1976. Available: 10.1021/i160057a011.
Yamaguchi, T., Nagayama, G., Tsuruta, T., Jiang, Y., Maruyama, S., Okuyama, K., Saito, Y., Suzuki, K., Tange, M., Ueno, I., Osawa, T., Hattori, Y., Saiki, T., Ando, J., Horiuchi, K., Koiwa, Y., Asano, H., Yuki, K., Takata, Y. Ozawa, M., “Topics on Boiling: From Fundamentals to Applications”, In Boiling: Research and Advances, pp. 443-777, 2017. Elsevier. Available: doi.org/10.1016/B978-0-08-101010-5.00006-3.
S. Mokhatab, W. Poe and J. Mak, "Phase Behavior of Natural Gas Systems", Handbook of Natural Gas Transmission and Processing, pp. 37-101, 2019. Available: 10.1016/b978-0-12-815817-3.00002-2.
A. Dimian, C. Bildea and A. Kiss, "Phase Equilibria", Computer Aided Chemical Engineering, pp. 201-251, 2014. Available: 10.1016/b978-0-444-62700-1.00006-1.
R. Baker, H. Yarranton and J. Jensen, "Rock and Fluid Properties", Practical Reservoir Engineering and Characterization, pp. 35-66, 2015. Available: 10.1016/b978-0-12-801811-8.00002-x.