Formation of Gas Hydrates in the Field of Crude Oil Refining: Najaf Refinery (Unit 2) / Case Study

Authors

  • Samer N. Shattab oil company
  • Mohammad N. Hussain Ministry of Oil / Midland Refineries Company/ Najaf Refinery, Iraq
  • Ghalib S. Gabbar Ministry of Oil / Midland Refineries Company/ Najaf Refinery, Iraq
  • Hayder S. Raheem Ministry of Oil / Midland Refineries Company/ Najaf Refinery, Iraq

DOI:

https://doi.org/10.52716/jprs.v14i1.760

Keywords:

Gas hydrates, clathrates, crude oil pipelines, refining sector, applications of gas hydrates.

Abstract

Gaseous hydrates are defined as (clathrates) consisting of three basic components (crude liquid, gas, and water). When the gas (guest) is liberated from the raw liquid by the concepts of dynamic and thermal movement of gas and liquid, the (gas) is confined inside the cage of the evaporating water bubble (the host) to form gaseous hyder due to the conditions of heat and pressure in the form of a spherical crystalline structure linked by hydrogen bonds under the van der Waals force effect. Hydrates, when they occur, cause total or partial blockage and obstruction of the flow of crude oil and loss of operational capacity. It depends on the type of gaseous hydrate formed and the nature of the local conditions. Therefore, gaseous hydrates are considered one of the most important local scientific problems that crude oil refineries suffer from, especially in the two locations, starting from the primary heating area - heat exchangers package (EX-211ABC) all the way to the heating area Secondary - (the unit's furnace). The present study discusses in detail the.

most important scientific and practical solutions, and through the results it was found that the technical practical steps adopted by the operators of the refining units cause future damage and reduce the design life of the unit, in contrast to the scientific solutions.

The paper discusses the most important issues and related analyzes that predict the occurrence of hydrates to reduce or limit the impact of the occurrence of gaseous hydrates by relying on the following checks (Rvp, salt content, sediment and water). In short, the aim of this paper is to identify behaviors and discuss problems and solutions gas hydrates in crude oil refineries (Najaf Refinery - unit 2) specifically in the second heating area (Branch-B 105 thermal unit furnace), the paper shows complete information in a concise form for operators and engineers of the crude oil refining sector.

References

References

K. Mohammedi, and M. R. Malayali, “Parametric study of gross flow maldistribution in a single-pass shell and tube heat exchanger in turbulent”, International Journal of Heat and Fluid Flow, vol. 44, pp. 14-27, 2013. https://doi.org/10.1016/j.ijheatfluidflow.2013.02.010

J. H. A. Kiel, S. V. B. van Paean, J.P.A. Nefeet, L. Devi, K. J. Pltsink, F. J. J. G. Janssen, R. Meijer, R. H. Berendt, H. M. G. Temmink, G. Berm, N. Padban, and E. A. Barmer, “Primary Measures to Reduce Tar Formation in Fluidized-Bed Biomass Gasifiers”, final report SDE project P1999-012, 2004.

Afolabi A. Amado, “Drilling through gas hydrates formations: possible problems and suggested solutions”, Thesis, Texas A&M University, 2008.

Zhuhai Z. Yong, “Gas Hydrate Inhibition of Drilling Fluid Additives”, Proceedings of the 7th International Con-ferrous on Gas Hydrates, Edinburgh, Scotland, and United Kingdom, 2011.

H. Sun, B. Chen, Z. Yang, Y. Song, and M. Yang “Natural gas hydrates accumulation mechanisms considering the multi-phase seepage and exploitation disturbance in porous media”, Fuel, vol. 330, 125687, 2022. https://doi.org/10.1016/j.fuel.2022.125687

Ali F. Mandell, Auras A. Hatem, Ministry of Higher Education and Scientific Research, University of Al-Qadisiyah, Department of Chemistry, Corrosion Chemistry,2018.

C. E. Taylor, J. T. Kwan, “Advances in the study of gas hydrates”, Kluwer Academic/ Plenum Publishers New York, Springer Book Archive, 2004. https://doi.org/10.1007/b105997

S. N. Shatub, “The Utilization of Magnetized Water for the Improvement of Crude Oil Quality”, Journal of Petroleum Research and Studies, vol. 12, no. 3, pp. 104-120, Sep. 2022. https://doi.org/10.52716/jprs.v12i3.545

I. Chatti, A. Delahaye, L. Fournaison, J. Petitet. "Benefits and drawbacks of clathrate hydrates: a review of their areas of in-tersest", Energy Conversion and Management, Vol. 46, no. 9-10, pp. 1333–1343, 2005. https://doi.org/10.1016/j.enconman.2004.06.032.

Sequin, A. Palermo. “Rheological and flow properties of gas hydrate suspensions”, Oil & Gas Science and Technology - Rev. IFP, vol. 59, no. 1, pp. 41-57, January-February 2004. https://doi.org/10.2516/ogst:2004005

Saviour A. Umoren, Ime B. Obot, A. Madhankumar, and Zuhair M. Gasem, “Performance evaluation of pectin as ecofriendly corrosion inhibitor for X60 pipeline steel in acid medium: Experimental and theoretical approaches”, Carbohydrate Polymers, vol. 124, pp. 280-291, 2015. https://doi.org/10.1016/j.carbpol.2015.02.036

K. Srirangan, L. Akawi, M. Moo-Young, and C. Perry Chou, “Towards sustainable production of clean energy carriers from biomass resources” Applied Energy, vol. 100, 2012. https://doi.org/10.1016/j.apenergy.2012.05.012

R. Birchwood, and S. Noeth, “Horizontal stress contrast in the shallow marine sediments of Walker Ridge 313 and Atwater Valley 13 and 14-geological observations, effects on wellbore stability, and implications for drilling”, Marine and Petroleum Geology, vol. 34, no. 1, pp. 186-208, 2012. https://doi.org/10.1016/j.marpetgeo.2012.01.008

S. Zarinabadi, and A. Samimi, “Problems of hydrate formation in oil and gas pipes deals”, Australian Journal of Basic and Applied Sciences, pp. 741-745, 2011.

B. Shi, and J. Gong, “Natural gas hydrate shell model in gas-slurry pipeline flow”, Journal of Natural Gas Chemistry, vol. 19, no. 3, pp. 261-266, 2010. https://doi.org/10.1016/S1003-9953(09)60062-1

T. H. Abode, “The influence of various parameters on pitting corrosion of 316L and aimless”, A Thesis Submitted to Department of chemical Engineering of the University of Technology, University of Technology, 2008.

J. Boxall, J. Mulligan, D. Greaves, E. D. Sloan, and C. A. Kho, “Hydrate Formation from High Water Content-Crude Oil Emulsions. Chemical Engineering Science, vol. 63. No. 18, pp. 4570-4579, 2008. https://doi.org/10.1016/j.ces.2008.06.025

D. J. Turner, K. T. Miller, and E. D. Sloan, “Direct conversion of water droplets to methane hydrate in crude oil”, Chemical Engineering Science, vol. 64, no. 23, pp. 5066-5072, 2009. https://doi.org/10.1016/j.ces.2009.08.013

N. R. Kim, E. M. Rueda, E. T. Kuroshio, O. V. Treviso, G. Soares-Bassani and D. Merino-Garcia, “Evaluation of Asphalting Deposition - A Systematic Study and Validation of Online Focused Beam Reflectance Measurement FBRM® at Reservoir Conditions”, Journal of Petroleum & Environmental Biotechnology, vol. 9, no. 2, 2018. https://doi.org/10.4172/2157-7463.1000364

J Dufour., J. A. Calles, J. Marugán, R. Giménez-Aguirre, J. L. Peña, and D. Merino-García, “Influence of Hydrocarbon Distribution in Crude Oil and Residues on Asphalting Stability, Energy Fuels, vol. 24, no. 4, pp. 2281–2286, 2010. https://doi.org/10.1021/ef900934t

R. Villainess, S. Less, “Light beam reflectance measurement of droplets diameter distribution in crude oil emulsions”, Fuel, vol. 109, pp. 542-550, 2013. https://doi.org/10.1016/j.fuel.2013.03.048

J. DuFour, J. Margin, J. Calles, R. Giménez-Aguirre, J. Pena, and D. Merino-García, “Characterization of the Asphalting Onset Region by Focused-Beam Laser Reflectance: A Tool for Additives Screening”, Energy Fuels, vol. 23, no. 3, pp. 1155–1161, 2009. https://doi.org/10.1021/ef800626a

Z. Sha, J. Liang, G. Zhang, S. Yang, J. Lu, Z. Zhang, D. R. McConnell, and G. Humphrey, “A seepage gas hydrate system in northern South China Sea: Seismic and well log interpretations”, Marine Geology, Volume 366, pp. 69-78, 2020. https://doi.org/10.1016/j.margeo.2015.04.006

F. Li, Q. Yuan, T. Li, Z. Li, C. Sun, and G. Chen, “A review: Enhanced recovery of natural gas hydrate reservoirs”, Chinese Journal of Chemical Engineering, vol. 27, no. 9, pp. 2062-2073, 2019. https://doi.org/10.1016/j.cjche.2018.11.007

Z. Ye, L. Wang, B. Zhu, H. Shao, W. Xu, and Y. Chen, “A thermo-hydro-chemo-mechanical coupled model for natural gas hydrate-bearing sediments considering gravity effect”, Journal of Natural Gas Science and Engineering, vol. 108, 104823, 2022. https://doi.org/10.1016/j.jngse.2022.104823

H. Sun, B. Chen, Z. Yang, Y. Song, and M. Yang, “Natural gas hydrates accumulation mechanisms considering the multi-phase seepage and exploitation disturbance in porous media”, Fuel, vol. 330, 125687, 2022. https://doi.org/10.1016/j.fuel.2022.125687

K. Mohammadi, and M. R. Malayeri, “Parametric study of gross flow maldistribution in a single-pass shell and tube heat exchanger in turbulent regime”, International Journal of Heat and Fluid Flow, vol. 44, pp. 14-27, 2013. https://doi.org/10.1016/j.ijheatfluidflow.2013.02.010

Downloads

Published

2024-03-20

How to Cite

(1)
شطب س. ن.; حسين م. ن.; جبار غ. ص.; رحيم ح. س. Formation of Gas Hydrates in the Field of Crude Oil Refining: Najaf Refinery (Unit 2) / Case Study. Journal of Petroleum Research and Studies 2024, 14, 88-110.